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David
davekosiba@gmail.com
678-343-5609
Lawrenceville, GA 30042
Staff Mechanical Engineer
22 years experience W2
01/03/2022
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Summary

  • Dynamic motivated professional with a proven track record of developing new and innovative product designs and implementing product improvements to achieve significant cost savings.
  • Over 15 years of experience creating and delivering new products to the global marketplace on schedule and on budget using sophisticated design and analysis tools such as Creo, Mechanica, and Solidworks.
  • Possess excellent communications skills documenting clear and concise technical information to senior leadership for informed decision making.
  • Experience with rendering of images and optimization of illuminated systems.
  • Pro/Engineer Creo 4.0 3D Solid Modeling
  • Injection Mold, Stamping, Die Cast Part Design
  • Pro/Engineer Creo Sheet Metal Design
  • AutoCAD 2D CAD/CAM
  • Pro/Mechanica Structural FEA
  • ANSI Y14.5 & GD&T Dimensioning Standards
  • SolidWorks 2019 / Solidworks Simulation
  • Knowledge of electric motors and gearboxes
  • Acquiring his Certified SolidWorks Professional (CSWP)
  • Trained in Six Sigma and Design for Manufacturability
  • Understanding of ISO9000 requirements.

Experience
Sr Product Design Engineer
Construction/Engineering
Jan 2019 - present
  • Head of Design & Development of Motorized Products and Home Automation.
  • Integration of motorization within the LEVOLOR product line including custom made-to-order products.
  • Creation of product designs tailored for high and low volume, domestic and overseas manufacturing.
  • Development of next level home automation & control systems.
Mechanical Engineering Mechanical Design
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Staff Mechanical Engineer
Construction/Engineering
Jun 2012 - Jan 2019
Lawrenceville, GA
  • Oversaw global launch of over a 2 dozen new products for use in commercial, government
    and consumer grades of communications equipment.
  • Fluent in 3D CAD modeling and simulation, design of structural components under static and dynamic loading conditions, PTC Creo Elements, Pro/Mechanica and Mechanism Dynamics.
  • Creation of highly efficient packaging of electronic components and assemblies for lithium batteries, desktop and vehicular charging systems and power supplies.
  • Performed Non-Linear Finite Element Analysis (FEA) of structural plastic and sheet metal components.
  • Collaborated with EE Design Team to layout complex power, RF antenna, and safety circuit designs.
  • Continuously managed schedules, and resources, to meet quality, cost and robustness goals.
  • Conducted feasibility studies to estimate cost, size, and usability for new product designs.
  • Shortened product design cycle time through modular platform development.
  • Superb at communicating difficult issues to a broad audience via presentations.
  • Reduced program costs (DTUPC) by $35k, minimizing the number of prototype units needed for testing.
  • Developed product manuals, user guides, and technical bulletins.
  • Improved product quality through supplier 8D corrective actions and validating root cause analysis.
Mechanical Engineering CAD Designer Sheet Metal RF Systems Engineer Pro-E PTC CREO
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Senior Mechanical Engineer
Construction/Engineering
Jan 2005 - Jun 2012
  • Redesigned existing components for improved field performance and established a cross- functional team to perform failure analysis of product field returns.
  • Oversaw $980k per year in Engineering Driven Cost Reductions (EDCRs) through reduced piece part count, vendor selection, continuity of supply and lowest cost material selection.
  • Coordinated with suppliers, tooling new designs and implementing design improvements.
  • Mentored newly hired engineering talent, providing guidance and increasing the knowledge base of internal engineering standards and best practices.
  • Organized brainstorming sessions, resolving problems found during product development such as contact wear, internal component damage and interconnect failures, for improved product robustness.
  • Contributed over 30 submissions to Motorola Best Practices Information Database, aiding in standardization of material selection, process standardization, and electronics packaging guidelines.
  • Implemented new and improved ultrasonic welding joint designs for product submersability.
  • Utilized precision 3D optical, CMM and x-ray measurement equipment to inspect and qualify new mechanical components and perform component level failure analysis.
  • Established a common work flow for new and existing designs using AGILE and PTC Windchill PDM system, organizing and storing over 100K engineering documents.
  • Embraced learning AGILE PLM system, trained other team members, aided in corporate implementation.
Electronics Packaging Failure Analysis Mechanical Engineering Windchill PLM
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Mechanical Engineer II
Construction/Engineering
Jan 1999 - Jan 2005
  • Performed comprehensive product design & testing to meet MIL-STD-810 robustness requirements for drop impact, submersion, vibration and extreme temperatures.
  • Documented all aspects of product designs including parts, assemblies and specifications.
  • Implemented new and improved manufacturing processes in our overseas productions lines.
  • Created prototype part and assembly fixtures for manufacturing using 3D printing technology
  • Performed 3D Tolerance Analysis, DRSS, RSS, Min/Max Conditions
Mechanical Engineering Tolerance Analysis
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Edit Skills
Non-cloudteam Skill
Education
Bachelor's in Mechanical Engineering
North Carolina State University 1999
Record has not been verified.
Associate's in CAD/CADD Drafting
Manatee Community College
Record has not been verified.
Skills
Mechanical Engineering
2021
21
Electronics Packaging
2012
7
Failure Analysis
2012
7
Windchill PLM
2012
7
CAD Designer
2019
6
Pro-E
2019
6
PTC CREO
2019
6
RF Systems Engineer
2019
6
Sheet Metal
2019
6
Tolerance Analysis
2005
6
Mechanical Design
2021
1
AutoCad
0
1
Energy
0
1
GD&T
0
1
Solidworks
0
1